Dixon ZTR 5023 Operator's Manual

Browse online or download Operator's Manual for Lawnmowers Dixon ZTR 5023. Dixon ZTR 5023 Operator`s manual User Manual

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Summary of Contents

Page 1 - SERIES

1Page2000 Operator's Manual 5000 SERIES

Page 2 - IMPORTANT - READ CAREFULLY

Page 10DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSThis warranty policy applies to all Estate Mowers purchased on or after September 1, 1997.WARRAN

Page 3 - 5000 Series

11PageSPECIFICATIONSModel ZTR 5020CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front bodycontains a

Page 4 - BLADE CONTACT

Page 12CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of high-density polyethylene. Front body containsaccess panels for battery service an

Page 5 - Safety Alert Symbol

13PageSPECIFICATIONSModel ZTR 5425CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front bodycontains a

Page 6

Page 14SEAT ADJUSTMENTINSTRUCTIONS5000 Series Models1. Grasp seat slide adjuster and move it into adjustment position.2. Slide seat forward or backwar

Page 8 - 12 VOLT UTILITY OUTLET

Page 16CONTROLSPARKING BRAKE: CAUTIONEngage parking brake before starting engineThe parking brake is designed to hold the mower frommoving and is not

Page 9 - SERVICE:

17PageCONTROLS (left turn opposite)TO GO FORWARD:From neutral position, gently push both drive levers forward.To increase speed, move levers farther f

Page 10 - SEE DEALER FOR DETAILS

Page 18CONTROLSBLADE DRIVE:Located on control panel, on operator's right.To engage blades: Pull up on the switch.To disengage blades: Push down

Page 11 - SPECIFICATIONS

19PageOPERATION INSTRUCTIONSSafe and successful operation will depend upon the operator having the correctknowledge of all controls used on the mower

Page 12

Page 2IMPORTANT - READ CAREFULLYThe Dixon® ZTR® Mower is both easy and fun to operate. However, anypower mower must be operated properly to be safe.

Page 13

Page 20OPERATION INSTRUCTIONSPARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF positionb) Turn ignition switch to STARTEngine should not turn o

Page 14 - INSTRUCTIONS

21PageOPERATION INSTRUCTIONSSTARTING INSTRUCTIONS: Cold Engine1. Position choke control in ON position.2. Position throttle control at 1/2 speed se

Page 15 - CONTROLS

Page 22OPERATION INSTRUCTIONSMOWING WITH A MULCHING ATTACHMENT:Mulching or recycling the grass clippings requires a totally different mowing approacht

Page 16

23PageOPERATION INSTRUCTIONSMOWING WITH A GRASS CATCHER ATTACHMENT:In order to achieve optimum performance when mowing with a grass catching attachmen

Page 17

Page 24OPERATION INSTRUCTIONSCAUTIONGRASS HEIGHT SUGGESTIONS:Correct mowing height can reduce weeds and disease by 50% to 80%The following grass cut h

Page 18

25PageOPERATION INSTRUCTIONSDECK ROLLERS: 60" DeckPurpose: The spring loaded deck rollers located at the front corners of the 60"mower deck

Page 19 - OPERATION INSTRUCTIONS

Page 26CARE AND MAINTENANCEThis portion of the owner's manual deals with normal service items which can be performed bythe owner. Please remembe

Page 20

27PageCARE AND MAINTENANCEMOWER BLADE MAINTENANCE:NOTE: Observe proper blade position prior to removal.1. Safely raise front of mower.2. Hold or bloc

Page 21

Page 28REARHANGERPINBELT TENSIONENGINE TO MOWER DECK BELT:42" and 50" P/N 611160" P/N 6938The engine to mower deck drive belts are auto

Page 22

29PageCARE AND MAINTENANCEFUEL SHUT OFF VALVE:A fuel shut off valve is located at the bottom rear of each fuel tank.Always turn the valve to the "

Page 23

3PageINDEXSAFETY ...Pages 2 - 7WARRANTY POLICY ...Page

Page 24

Page 30CARE AND MAINTENANCEREAR WHEELS:The rear wheels of all 5000 Series models are of an "offset" center design to allow"reversed&quo

Page 25

31PageCARE AND MAINTENANCEHOT oil may cause burns.Allow engine to cool before draining oil.CHANGING THE ENGINE OIL:1. The "snap lock" oil dr

Page 26 - CARE AND MAINTENANCE

Page 32CARE AND MAINTENANCEMOWER DECK REMOVAL:1. Remove mower deck drive belt. To relieve belt tension, insert 5283link (at front of lift frame) into

Page 27

33PageCARE AND MAINTENANCEMOWER DECK LEVELING PROCEDURE:There are a total of (4) threaded adjusters which will control the attitude or pitch of the mo

Page 28

Page 34CARE AND MAINTENANCEAdjustment of the drive system is limited to the actual function of the hydrostatictransmissions as outlined below.T-BOX TO

Page 29

35PageCARE AND MAINTENANCENOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parkingbrake released or drive belt may slip, caus

Page 30

Page 36CARE AND MAINTENANCENEUTRAL ADJUSTMENT:CONTROL TUBE BOLTLOOSEN IN STEP ATIGHTEN IN STEP EJAM NUTSLOOSEN IN STEP BTIGHTEN IN STEP D9067 CONTROL

Page 31

37PageCARE AND MAINTENANCEFORWARD TRAVEL SPEED ADJUSTMENT:1. Drive machine on a smooth, level surface with both levers in top speed position.2. If on

Page 32

Page 38CARE AND MAINTENANCEPROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTElectric clutches require periodic Air Gap adjustments for extended life. Listed

Page 33

39PageCARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL AND FILTER SERVICESERVICE INTERVALS: 1. Initial oil and filter service - 50 hours.2. Every 250

Page 34

Page 4...read and understand this manual to prevent injuries.TIP-OVERBACK-OVERRUN-OVERBLADE CONTACTSAFETYRIDING LAWNMOWERS, IF IMPROPERLY OPERATED,CAN

Page 35

Page 40CARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL & FILTER SERVICEIf transmission is to be serviced, proper air purging procedures must be f

Page 36

41PageCARE AND MAINTENANCEWHEELS AND TIRES: Correct tire pressure is important for correct operation ofmower.Front Tires 11 x 4 x 5 16-21 lbs.Rear Ti

Page 37

Page 42STANDARD SERVICE PARTS LIST42" DECKBLADES: Lo Lift P/N 6236Standard Hi-Lift P/N 8688BELTS: Engine to Mower Deck P/N 6111Serpentine Belt P/

Page 38

43PageSTANDARD SERVICE PARTS LISTKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:Refer to engine manufacturers manual for recommendat

Page 39

Page 44SITUATION CAUSES REMEDYPoor cut quality Ground speed Reduce mowing speed.Poor cut quality Incorrect engine to Refer to page 40 for part numbers

Page 40

45PageSITUATION CAUSES REMEDYMower pulls to one Forward travel Refer to page 35 for procedureside or the other speed adjustment or consult your dealer

Page 41

Page 46ELECTRICAL SYSTEM:SITUATION CAUSES REMEDYStarter will not Circuit breaker Push button to resetturn engine over disengaged Consult your dealer f

Page 43

Page 48DIXON INDUSTRIES, INC.A BLOUNT International Inc. Co.PO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000FAX 316 251 4117AddressDATE PURCHASED M

Page 44 - TROUBLESHOOTING

49Page Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.5000Series5020,5023&5425Part No. 1858-0599DIXON INDUSTRIES, INC.A BLOU

Page 45

5PageSAFETYSAFETY SYMBOLSSafety Alert SymbolWhen you see this symbol,BE ALERT to the potential for injury.Follow recommended safety precautions and sa

Page 46

Page 6GENERAL OPERATION:• Read, understand, and follow all instructions in the manual and on the mower beforestarting.• Only allow responsible adults,

Page 47

7PageSAFETYSLOPE OPERATION:Slopes are a major factor related to loss-of-control and tip-over accidents,which can result in severe injury or death.All

Page 48 - INFORMATION

Page 8SAFETYCHILDREN:Tragic accidents can occur if the operator is not alert to thepresence of children.Children are attracted to lawn mowers and the

Page 49 - WARNING:

9PageSAFETYSERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors areexplosive.Use only an approved container.

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