1Page2000 Operator's Manual 5000 SERIES
Page 10DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSThis warranty policy applies to all Estate Mowers purchased on or after September 1, 1997.WARRAN
11PageSPECIFICATIONSModel ZTR 5020CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front bodycontains a
Page 12CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of high-density polyethylene. Front body containsaccess panels for battery service an
13PageSPECIFICATIONSModel ZTR 5425CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front bodycontains a
Page 14SEAT ADJUSTMENTINSTRUCTIONS5000 Series Models1. Grasp seat slide adjuster and move it into adjustment position.2. Slide seat forward or backwar
15PageCONTROLS
Page 16CONTROLSPARKING BRAKE: CAUTIONEngage parking brake before starting engineThe parking brake is designed to hold the mower frommoving and is not
17PageCONTROLS (left turn opposite)TO GO FORWARD:From neutral position, gently push both drive levers forward.To increase speed, move levers farther f
Page 18CONTROLSBLADE DRIVE:Located on control panel, on operator's right.To engage blades: Pull up on the switch.To disengage blades: Push down
19PageOPERATION INSTRUCTIONSSafe and successful operation will depend upon the operator having the correctknowledge of all controls used on the mower
Page 2IMPORTANT - READ CAREFULLYThe Dixon® ZTR® Mower is both easy and fun to operate. However, anypower mower must be operated properly to be safe.
Page 20OPERATION INSTRUCTIONSPARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF positionb) Turn ignition switch to STARTEngine should not turn o
21PageOPERATION INSTRUCTIONSSTARTING INSTRUCTIONS: Cold Engine1. Position choke control in ON position.2. Position throttle control at 1/2 speed se
Page 22OPERATION INSTRUCTIONSMOWING WITH A MULCHING ATTACHMENT:Mulching or recycling the grass clippings requires a totally different mowing approacht
23PageOPERATION INSTRUCTIONSMOWING WITH A GRASS CATCHER ATTACHMENT:In order to achieve optimum performance when mowing with a grass catching attachmen
Page 24OPERATION INSTRUCTIONSCAUTIONGRASS HEIGHT SUGGESTIONS:Correct mowing height can reduce weeds and disease by 50% to 80%The following grass cut h
25PageOPERATION INSTRUCTIONSDECK ROLLERS: 60" DeckPurpose: The spring loaded deck rollers located at the front corners of the 60"mower deck
Page 26CARE AND MAINTENANCEThis portion of the owner's manual deals with normal service items which can be performed bythe owner. Please remembe
27PageCARE AND MAINTENANCEMOWER BLADE MAINTENANCE:NOTE: Observe proper blade position prior to removal.1. Safely raise front of mower.2. Hold or bloc
Page 28REARHANGERPINBELT TENSIONENGINE TO MOWER DECK BELT:42" and 50" P/N 611160" P/N 6938The engine to mower deck drive belts are auto
29PageCARE AND MAINTENANCEFUEL SHUT OFF VALVE:A fuel shut off valve is located at the bottom rear of each fuel tank.Always turn the valve to the "
3PageINDEXSAFETY ...Pages 2 - 7WARRANTY POLICY ...Page
Page 30CARE AND MAINTENANCEREAR WHEELS:The rear wheels of all 5000 Series models are of an "offset" center design to allow"reversed&quo
31PageCARE AND MAINTENANCEHOT oil may cause burns.Allow engine to cool before draining oil.CHANGING THE ENGINE OIL:1. The "snap lock" oil dr
Page 32CARE AND MAINTENANCEMOWER DECK REMOVAL:1. Remove mower deck drive belt. To relieve belt tension, insert 5283link (at front of lift frame) into
33PageCARE AND MAINTENANCEMOWER DECK LEVELING PROCEDURE:There are a total of (4) threaded adjusters which will control the attitude or pitch of the mo
Page 34CARE AND MAINTENANCEAdjustment of the drive system is limited to the actual function of the hydrostatictransmissions as outlined below.T-BOX TO
35PageCARE AND MAINTENANCENOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parkingbrake released or drive belt may slip, caus
Page 36CARE AND MAINTENANCENEUTRAL ADJUSTMENT:CONTROL TUBE BOLTLOOSEN IN STEP ATIGHTEN IN STEP EJAM NUTSLOOSEN IN STEP BTIGHTEN IN STEP D9067 CONTROL
37PageCARE AND MAINTENANCEFORWARD TRAVEL SPEED ADJUSTMENT:1. Drive machine on a smooth, level surface with both levers in top speed position.2. If on
Page 38CARE AND MAINTENANCEPROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTElectric clutches require periodic Air Gap adjustments for extended life. Listed
39PageCARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL AND FILTER SERVICESERVICE INTERVALS: 1. Initial oil and filter service - 50 hours.2. Every 250
Page 4...read and understand this manual to prevent injuries.TIP-OVERBACK-OVERRUN-OVERBLADE CONTACTSAFETYRIDING LAWNMOWERS, IF IMPROPERLY OPERATED,CAN
Page 40CARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL & FILTER SERVICEIf transmission is to be serviced, proper air purging procedures must be f
41PageCARE AND MAINTENANCEWHEELS AND TIRES: Correct tire pressure is important for correct operation ofmower.Front Tires 11 x 4 x 5 16-21 lbs.Rear Ti
Page 42STANDARD SERVICE PARTS LIST42" DECKBLADES: Lo Lift P/N 6236Standard Hi-Lift P/N 8688BELTS: Engine to Mower Deck P/N 6111Serpentine Belt P/
43PageSTANDARD SERVICE PARTS LISTKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:Refer to engine manufacturers manual for recommendat
Page 44SITUATION CAUSES REMEDYPoor cut quality Ground speed Reduce mowing speed.Poor cut quality Incorrect engine to Refer to page 40 for part numbers
45PageSITUATION CAUSES REMEDYMower pulls to one Forward travel Refer to page 35 for procedureside or the other speed adjustment or consult your dealer
Page 46ELECTRICAL SYSTEM:SITUATION CAUSES REMEDYStarter will not Circuit breaker Push button to resetturn engine over disengaged Consult your dealer f
47PageNOTES
Page 48DIXON INDUSTRIES, INC.A BLOUNT International Inc. Co.PO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000FAX 316 251 4117AddressDATE PURCHASED M
49Page Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.5000Series5020,5023&5425Part No. 1858-0599DIXON INDUSTRIES, INC.A BLOU
5PageSAFETYSAFETY SYMBOLSSafety Alert SymbolWhen you see this symbol,BE ALERT to the potential for injury.Follow recommended safety precautions and sa
Page 6GENERAL OPERATION:• Read, understand, and follow all instructions in the manual and on the mower beforestarting.• Only allow responsible adults,
7PageSAFETYSLOPE OPERATION:Slopes are a major factor related to loss-of-control and tip-over accidents,which can result in severe injury or death.All
Page 8SAFETYCHILDREN:Tragic accidents can occur if the operator is not alert to thepresence of children.Children are attracted to lawn mowers and the
9PageSAFETYSERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors areexplosive.Use only an approved container.
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