Dixon SpeedZTR 966496301 User Manual

Operator Manual SPEEDZTR 42BF / 966496201SPEEDZTR 42 / 966496301SPEEDZTR 46BF / 965883101SPEEDZTR 54BF / 965883201Please read the operator’s manual c

SAFETy108011-520Never take passengersWatch for trafc when operating near or crossing • roadways.Use extra care when loading or unloading the • machin

SAFETy11Personal Safety Equipment8011-670aPersonal protective equipment6003-004Mow up and down, not side to sideMake sure that you have rst aid equip

SAFETy128011-517Never allow children to operate the machine8011-518Keep children away from work areaChildrenTragic accidents can occur if the operator

SAFETy13Safe Handling of GasolineTo avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ammable an

SAFETy148011-515Never drive the machine in an enclosed spaceGeneral MaintenanceNever operate machine in a closed area.• Keep all nuts and bolts tight

SAFETy15Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, re or eye inj

SAFETy16IMPORTANT INFORMATIONThe parking brake is not sufcient to lock the machine in place during transport. Ensure that the machine is well fastene

CONTROLS17This operator’s manual describes the Dixon Zero Turn Rider. The rider is tted with a Briggs & Stratton, four-stroke overhead valve engi

WARNING!The machine can turn very rapidly if one steering control is moved much further forward than the other.CONTROLS18Motion Control LeversThe mach

CONTROLS19Seat Adjustment LeverThe seat can be adjusted lengthways. Release levers are located at the lower front right, or on the right side—dependin

©2009 HTC. All rights reserved.Beatrice, NE. Printed in U.S.A.To implement improvements, specications and designs can be altered without prior notic

CONTROLS20Fuel TankThe machine has one fuel tank, just behind the seat. The tank capacity is 4.5 gallons (17 liters).The engine will run on a minimum

CONTROLS21Ignition SwitchThe ignition key is placed on the driver’s panel and is used to start and stop the engine.IMPORTANT INFORMATIONDo not run the

CONTROLS22Blade SwitchIn order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.8058-019Cut hei

CONTROLS23FusesFuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are at pin fuses of the sa

OpERATION24Read the Safety section and following pages, if you are unfamiliar with the machine.TrainingZero turn mowers are far more maneuverable than

OpERATION258050-847Blade switch8058-019Cut height lift lever8058-080Released parking brakeBefore StartingRead the sections Safety Instructions and • C

OpERATION268050-849Set the throttle8058-077 Place controls in neutral position8050-850Set the choke controlMove the steering controls outward to the l

OpERATION27WARNING!Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproduc

OpERATION28WARNING!Lead-acid batteries generate explosive gases. Keep sparks, ame and smoking materials away from batteries. Always wear eye protecti

OpERATION29RunningRelease the parking brake by moving the lever 1. downward. Your mower is equipped with an operator presence system. When the engine

INTRODUCTION ...5Driving and Transport on Public Roads ...5Towing ...

OpERATION30Move throttle control to full throttle (not choke). 7. The machine’s speed and direction are continuously variable using the two steering c

OpERATION31Mowing TipsObserve and ag rocks and other xed • objects to avoid collisions.Begin with a high cutting height and reduce it • until the de

OpERATION32Stopping the EngineAllow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been wor

OpERATION338058-032Bypass linkage, EZT engaged8058-033Bypass linkage, EZT locked in the bypass positionManual TransportWhen pushing or pulling the mow

mAINTENANCE341) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty

mAINTENANCE351) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty c

mAINTENANCE36BatteryYour mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with

Tire PressuresAll four tires should have a pressure of 15 psi / 103 kPa /1 bar.mAINTENANCE37Safety SystemThe machine is equipped with a safety system

mAINTENANCE38WARNING!The machine must be standing absolutely still when the park brake is engaged.Visually check that no damage is found on the lever,

21mAINTENANCE39Pump BeltReplacing EZT (E-Series Zeroturn Transaxle) beltPark the mower on a level surface. Engage the parking brake.EZT Belt RemovalNO

WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these

213mAINTENANCE40IMPORTANT INFORMATIONSpecial blade bolt is heat treated.Replace with a Dixon bolt if required.Do not use lower grade hardware than spe

mAINTENANCE41Adjusting the Mower DeckDeck LevelingAdjust the deck while the mower is on a level surface. Make sure the tires are inated to the correc

1234mAINTENANCE42IMPORTANT INFORMATIONDO NOT add any type of tire liner or foam ll material to the tires. Excessive loads created by foam lled tires

LUBRICATION43GeneralFor engine lubrication, see the engine manufacturer's Owners Manual.Remove the ignition key to prevent unintentional movement

LUBRICATION448050-009Lubricating the front wheelsIMPORTANT INFORMATIONUse minimal lubrication and remove excess lubricant so that is does not come int

TROUBLE SHOOTING45Problem CauseEngine will not start Blade switch is engaged.• Steering controls are not locked in the neutral position• Parking brake

TROUBLE SHOOTING46Problem CauseEngine overheats Clogged air intake or cooling ns• Engine overloaded• Poor ventilation around engine• Defective engine

STORAGE47Winter StorageAt the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days

SCHEmATIC48

TECHNICAL DATA49Torque SpecicationsHex Head Cap ScrewsThe torque values shown should be used as a general guideline when specic torque values are no

INTRODUCTION5CongratulationsThank you for purchasing a Dixon ride-on mower. This machine is built for superior efciency to rapidly mow primarily larg

TECHNICAL DATA50*The power rating of the engines indicated is the average net power output (at specied rpm) of a typical production engine for the en

TECHNICAL DATA51966496201 / 966496301 965883101EquipmentCutting width 42" 46"Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5"

TECHNICAL DATA52965883201EngineManufacturer Briggs & StrattonType ELSPower 22 hp*Lubrication Pressure with oil lterOil capacity excluding lter 1

TECHNICAL DATA53965883201EquipmentCutting width 54"Cutting height 1.5" - 4" / 2.5 cm - 10.6 cmUncut circle 0Number of blades 3Blade len

CONFORmITy CERTIFICATES54USA requirementsLabels are placed on the engine and/or in the engine compartment stating that the machine will fulll the req

55WARRANTyDIXON® ZTR® RESIDENTIALSpeedZTR™ and RAM 42 Residential MowersDIXON WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR

SERVICE JOURNAL56ActionDate, mtr reading, stamp, signDelivery Service1. Charge the battery.2. Adjust the tire pressure of all wheels to 15 PSI (1 bar)

SERVICE JOURNAL57ActionDate, mtr reading, stamp, signAfter 10 hours1. Change the engine oil.2. Change the oil lter.3. Check hydraulic oil level.4. In

SERVICE JOURNAL58ActionDate, mtr reading, stamp, sign100-Hour Service1. Grease ttings (caster pivots and caster wheels)2. Inspect dampeners3. Inspect

SERVICE JOURNAL59ActionDate, mtr reading, stamp, sign300-Hour Service1. Grease ttings (caster pivots and caster wheels)2. Inspect dampeners3. Inspect

INTRODUCTION6Good ServiceDixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receiv

SERVICE JOURNAL60ActionDate, mtr reading, stamp, signAt least once each year1. Clean the engine’s cooling air intake.2. Replace the air cleaner’s pre-

SERVICE JOURNAL61ActionDate, mtr reading, stamp, sign

SERVICE JOURNAL62ActionDate, mtr reading, stamp, sign

P/N 115 337627R1 11/16/09

R NSymBOLS AND DECALS7These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean.Used in

Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key before distance from no greater Manual performing

SAFETy9Safety InstructionsThese instructions are for your safety. Read them carefully.IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS A