Dixon 5421 User Manual

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Summary of Contents

Page 2 - IMPORTANT - READ CAREFULLY

SEAT ASSEMBLY INSTRUCTIONS 1. Assemble one arm rest bracket to arm rest cushion using (2) 5/1 6 standard flat washers (3020) and (2) 5/16-18 x 1 hex

Page 3

UPPER CONTROL LEVER INSTALLATION 1 Raise rear body cover to fully open position. 2. Install flat washer on right hand swivel plate weldment. Next in

Page 4 - CAN CAUSE SERIOUS INJURY

MOWER DECK INSTALLATION NOTE: Brake link (P/N 5283) normally used for installation of engine to mower deck drive belt, has been placed in position d

Page 5

MOWER DECK LEVELING PROCEDURE LEVELING PRINCIPALS: A. There are a total of (4) threaded adjusters which will control the attitude or pitch of

Page 6 - SAFETY REMINDERS:

MOWER DECK DEFLECTOR: Remove hair pin cotter (P/N 3072) from deflector pin (P/N 6297), remove pin. Position deflector (P/N 8799) on mower deck. Rein

Page 7

OPERATION INSTRUCTIONS The safe and successful operation of the Model 5421 will depend upon the operator having the correct knowledge of all controls

Page 8 - SPECIFICATIONS

OPERATION INSTRUCTIONS: (Continued) BRAKING: To brake mower, move both levers in direction opposite of travel, release levers to neutral, set pa

Page 9 - SET UP AND SERVICE

CARE AND MAINTENANCE - MODEL 5421 This portion of the Model 5421 owners manual deals with normal service items which can be performed by the owner. P

Page 10 - SEAT ASSEMBLY INSTRUCTIONS

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Dixon has used two types of electric clutches. One type is the Borg Warner and the second one is the Ogura.

Page 11

CARE AND MAINTENANCE - MODEL 5421 MOWER DECK SERVICE CUTTER BLADE REMOVAL - BELT TENSION: "CAUTION" The removal of the cutter blades for

Page 12 - MOWER DECK INSTALLATION

IMPORTANT - READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is

Page 13

CARE AND MAINTENANCE - MODEL 5421 DRIVE SYSTEM ADJUSTMENTS: Adjustment of the drive system is limited to the actual function of the hydrostatic tra

Page 15 - OPERATION INSTRUCTIONS

FORWARD LEVER STOP ADJUSTMENT Page 19

Page 16

CARE AND MAINTENANCE - MODEL 5421 LUBRICATION CHASSIS AND MOWER DECK: Number of grease zerks used: (7) LOCATIONS: (1) each front wheel caster, front

Page 17

CARE AND MAINTENANCE - MODEL 5421 CLEANING THE MOWER: A clean machine is a source of pride to the owner. However, cleaning by use of high pressure com

Page 18 - A. AIR GAP ADJUSTMENT

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any multi-blade mower. Type and conditions of grass, c

Page 19 - BELT TENSION:

DRIVE SYSTEM: TROUBLESHOOTING Page 23 SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Adjust per operators manual Con

Page 20 - DRIVE SYSTEM ADJUSTMENTS:

TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult

Page 23 - PROTECT YOUR ENVIRONMENT

INDEX 1. SAFETY ... Pages 1- 3 2. WARRANTY POLICY...

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Page 31

ZTR 5421 PARTS LIST 1108 Front Tire 3093 5/1 6"-1 8 UNC X 1 " HH Bolt GR5 1109 Inner Tube - Front Wheel 3100 7/1 6" HD Flat Washer 1

Page 32 - Page 27

ZTR 5421 PARTS LIST 4584 Start Cable 5643 Input Gear - GB 4585 Battery Ground Cable 5644 Bearing - Gearbox 4587 Wire Cover 61 " 5645 Be

Page 33 - Page 28

ZTR 5421 PARTS LIST 8576 Rear Rim 9624 Lift Cam Drilled RH 8688 Mower Blade Hi-Lift 9634 Lift Frame Weldment 8772 Belt Set (1859) 9646 Lift Plate

Page 34

SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY The following examples are the most common causes of injury to the operato

Page 35 - Page 30

Page 36 NOTES

Page 36

NOTES Page 37

Page 38

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117

Page 39

SAFETY SAFETY REMINDERS: READ CAREFULLY BEFORE OPERATION 1. Wear appropriate, safe clothing when mowing - close fitting jeans or slacks and heavy le

Page 40 - Page 36

SAFETY REMINDERS: (Continued) 14. Never lift lawnmower by the body, lift only by the frame. 15. Never carry passengers. 16. Use care when pulling

Page 41 - Page 37

DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all Hydro-Gear mowers or any 50" model, purchased on or after

Page 42 - Page 38

SPECIFICATIONS CHASSIS: 11 GA - rectangular tube. BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for ba

Page 43

SET UP AND SERVICE 1. Seat Assembly Instructions 2. Upper Control Lever Installation 3. Mower Deck Installation 4. Deck Leveling 5.

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