Dixon ZTR 5422 User Manual

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Summary of Contents

Page 2 - IMPORTANT - READ CAREFULLY

DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all HydroGear mowers or any 50" model, purchased on or after

Page 3 - September 1995

SPECIFICATIONS Model ZTR 5422 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains ac

Page 4

SPECIFICATIONS Model ZTR 5502 CHASSIS: 1 1 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains ac

Page 5 - SAFETY SYMBOLS:

SPECIFICATIONS Model ZTR 5601 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains

Page 6 - GENERAL OPERATION:

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 5422 - ZTR 5502 - ZTR 5601 : 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise

Page 8

CONTROLS PARKING BRAKE: The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is not intended for use in sto

Page 9 - SERVICE:

TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From ne

Page 10

CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To dis

Page 11 - SPECIFICATIONS

OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator having the correct knowledge of all

Page 12

IMPORTANT - READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It i

Page 13

OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when th

Page 14 - SEAT ADJUSTMENT INSTRUCTIONS

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1 . Push choke control lever fully forward. 2. Push throttle control lever to 1/2

Page 15 - CONTROLS

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition

Page 16

OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than

Page 17

OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment,

Page 18

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please rea

Page 19 - OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS DECK ROLLERS: Purpose: The spring loaded deck rollers located at the front corners of the mower deck are designed as an aid t

Page 20

CARE AND MAINTENANCE - 5000 SERIES MODELS This portion of the 5000 Series Models owners manual deals with normal service items which can be performe

Page 21

CARE AND MAINTENANCE - 5000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of

Page 22

CARE AND MAINTENANCE - 5000 SERIES MODELS BELT TENSION ENGINE TO MOWER DECK BELT: Models ZTR 5422 & ZTR 5502 P/N 61 1 1 Model ZTR 5601 P/N 693

Page 23

Part No. 8965 September 1995 INDEX SAFETY ...Pages 1 - 6 WARRANTY POLICY...

Page 24

CARE AND MAINTENANCE - 5000 SERIES MODELS FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn th

Page 25

CARE AND MAINTENANCE - 5000 SERIES MODELS 5000 SERIES REAR WHEELS: The rear wheels of all 5000 Series models are of an "offset" center des

Page 26

CARE AND MAINTENANCE - 5000 SERIES MODELS CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1 .

Page 27 - CAUTION

CARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK INSTALLATION: NOTE: Brake link (P/N 5283) normally used for installation of engine to mo

Page 28

CARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude

Page 29 - BELT TENSION

CARE AND MAINTENANCE - 5000 SERIES MODELS Adjustment of the drive system is limited to the actual function of the hydrostatic transmissions as outlin

Page 30 - Page 27

CARE AND MAINTENANCE - 5000 SERIES MODELS PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off or disengaged position. This will a

Page 31 - WHEEL REVERSAL:

CARE AND MAINTENANCE - 5000 SERIES MODELS NEUTRALADJUSTMENT: Swing upper control levers out into the neutral slots. Raise upper body to the fully op

Page 32

CARE AND MAINTENANCE - 5000 SERIES MODELS FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive position, lightly push each upper contr

Page 33 - " ?

CARE AND MAINTENANCE - 5000 SERIES MODELS PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments to extend t

Page 34

SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander...

Page 35

CARE AND MAINTENANCE - 5000 SERIES MODELS HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service -

Page 36

CARE AND MAINTENANCE - 5000 SERIES MODELS WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Model ZTR 5422 Fron

Page 37 - NEUTRALADJUSTMENT:

STANDARD SERVICE PARTS LIST MODEL ZTR 5422: BLADES: Standard: P/N 6236 Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 61 1 1 Serpentine Be

Page 38

STANDARD SERVICE PARTS LIST KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of s

Page 39

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut he

Page 40

TROUBLESHOOTING DRIVE SYSTEM: t' - SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Consult your dealer for rep

Page 41 - ANIMALS IN YOUR AREA

TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult y

Page 43

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Page 45

SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions an

Page 46

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Page 55

Page 56 - Page 53

This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could resul

Page 63 - Page 60

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORMATION

Page 67

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, 'which can result in severe injury or death

Page 69

NOTES

Page 70

WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reprod

Page 71

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the m

Page 72 - WARNING:

SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved contain

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