Dixon ZTR 5601 User Manual

SPECIFICATIONS Model ZTR 5421 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains acce

SPECIFICATIONS Model ZTR 5501 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains acc

SPECIFICATIONS Model ZTR 5601 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains acce

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 5421 - ZTR 5501 - ZTR 5601: 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise a

CONTROLS

CONTROLS The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is noHntended for use in stopping the mowe

TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From ne

CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To dis

OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator h aving the correct knowledge of all

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ign

IMPORTANT - READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It

OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than

OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment,

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please rea

CARE AND MAINTENANCE - 5000 SERIES MODELS This portion of the 5000 Series Models owner,s manual deals with normal service items which can be perform

CARE AND MAINTENANCE - 5000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front o

CARE AND MAINTENANCE - 5000 SERIES MODELS BELT TENSION ENGINE TO MOWER DECK BELT: Models ZTR 5421 & ZTR 5501 Model ZTR 5601 The engine to mower d

CARE AND MAINTENANCE - 5000 SERIES MODELS FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the

CARE AND MAINTENANCE - 5000 SERIES MODELS 5000 SERIES REAR WHEELS: The rear wheels of all 5000 Series models are of an "offset" center desi

CARE AND MAINTENANCE - 5000 SERIES MODELS HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "

CARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK INSTALLATION: NOTE: Brake link (P/N 5283) normally used for installation of engine to mowe

INDEX 1. SAFETY...Pages 1- 5 2. WARRANTY POLICY...

CARE AND MAINTENANCE - 5000 SERIES MODELS MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the atti tude

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS Successful adjustment of the Model ZTR 5421 "twisted" drive belt depends on a

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS TWISTED BELT ADJUSTMENT: 1. Check routing of belt P/N 1860 from engine to triple drive

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS TWISTED BELT ADJUSTMENT: 3. VISUAL BELT ALIGNMENT CHECK: A. .Stand on left side of mow

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS TWISTED BELT ADJUSTMENT: 5. The idler pulley travel required to engage the belt drive

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS BRAKE BAND ADJUSTMENTS: Located on each gearbox. Brake handle should be placed in both &

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive position, lightly pu

CARE AND MAINTENANCE MODEL ZTR 5421 DRIVE SYSTEM ADJUSTMENTS NEUTRAL ADJUSTMENT: Swing upper control levers out into the neutral slots. s; Raise upp

CARE AND MAINTENANCE MODELS ZTR 5501 & ZTR 5601 DRIVE SYSTEM ADJUSTMENTS Adjustment of the drive system is limited to the actual function of the

CARE AND MAINTENANCE MODELS ZTR 5501 & ZTR 5601 DRIVE SYSTEM ADJUSTMENTS PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off

RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE

CARE AND MAINTENANCE MODELS ZTR 5501 & ZTR 5601 DRIVE SYSTEM ADJUSTMENTS NEUTRAL ADJUSTMENT: Swing upper control levers out into the neutral slot

CARE AND MAINTENANCE MODELS ZTR 5501 & ZTR 5601 DRIVE SYSTEM ADJUSTMENTS FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive posi

CARE AND MAINTENANCE - 5000 SERIES MODELS PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments to extend t

CARE AND MAINTENANCE - 5000 SERIES MODELS HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE 1. Initial oil and filter service - 50 hours. 2. Every

CARE AND MAINTENANCE - 5000 SERIES MODELS WHEELS AND TIRES: Model ZTR 5421 Models ZTR 5501 & ZTR 5601 Front Tires 11X4X4 Rear tires 18X9.50X8 F

STANDARD SERVICE PARTS LIST MODEL ZTR 5421: Standard: Hi-Lift: Engine To Mower Deck: Serpentine Belt: Hydrostat Drive Belt: Engine To Drive Pulley: G

STANDARD SERVICE PARTS LIST KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of s

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut he

TROUBLESHOOTING Mower pulls to one side or the other Drive adjustment Consult your dealer for repair Drive belt from engine to triple pulleys i

TROUBLESHOOTING ELECTRICAL SYSTEM: Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair

SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could r

5421 Drive Pulley/Hydro/Gearbox

5501 T-Box/Hydro/Gearbox

5601 T-Box/Hydro/Gearbox

5000 Series Gearbox

5421 Mower Deck

5501 Mower Deck

5601 Mower Deck

5421 Chassis

5501 Chassis

5601 Chassis

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All

5421 Fuel/Hydro Tanks & Fittings

5501 Fuel/Hydro Tanks & Fittings

5601 Fuel/Hydro Tanks & Fittings

5421 Body

5501 Body

5601 Body

5421 Wiring

5501 Wiring

5601 Wiring

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORMATIO

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the m

SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved contain

DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all Hydro-Gear mowers or any 50" model, purchased on or after